Sanitary Clamp Type Ball Valve

Reliable and Hygienic Flow Control for Modern Processing Systems

1. Introduction

The sanitary clamp type ball valve is a high-performance valve designed for hygienic pipelines requiring precise flow control, minimal pressure drop, and easy maintenance. Constructed from premium stainless steel (SS304/SS316L) with a polished interior, this valve ensures contamination-free operation and supports CIP (Clean-in-Place) and SIP (Sterilization-in-Place) cleaning processes.

Its tri-clamp connection enables quick assembly and disassembly, reducing downtime during maintenance and cleaning. Ideal for food, beverage, dairy, pharmaceutical, cosmetic, and biotechnology applications, the sanitary clamp type ball valve combines durability, hygiene, and operational efficiency.

2. Product Performance

2.1 Hygienic Design

• Polished interior (Ra ≤ 0.8 μm) prevents bacterial growth

• Supports high-purity fluid transfer

• Reduces dead zones and contamination risk

2.2 Full-Bore Flow

• Ensures minimal pressure drop

• Handles viscous liquids and slurry media efficiently

• Maintains smooth flow for sensitive fluids

2.3 Durable Materials

• Forged SS304/SS316L stainless steel

• Resistant to corrosion, acids, and alkalis

• Long-lasting performance in harsh processing environments

2.4 Easy Operation

• Compatible with manual, pneumatic, or electric actuators

• T-type and L-type flow configurations available

• Smooth rotation ensures precise flow control

2.5 Maintenance Efficiency

• Tri-clamp design allows tool-free disassembly

• Quick replacement of seats, gaskets, and seals

• Supports frequent CIP/SIP cleaning cycles without downtime

3. Packaging Specifications

3.1 Standard Packaging

• Each valve individually wrapped in protective plastic

• End caps prevent contamination of internal surfaces

• Secured in foam padding or cardboard for protection

3.2 Export Packaging

• Packed in sturdy wooden crates or cartons

• Labeled with valve type, size, and material specifications

• Shock-absorbent and moisture-resistant for international shipping

3.3 Handling Instructions

• Store in a clean, dry, temperature-controlled environment

• Avoid dropping or applying mechanical impact

• Protect polished surfaces to maintain hygienic standards

4. Certification Standards

4.1 Quality and Safety Compliance

• CE (Conformité Européenne): Safety and performance compliance

• ISO9001: Quality management system certification

• FDA: Food-grade material compliance

• 3A Sanitary Standard: Hygienic design for food and beverage industry

4.2 Testing and Inspection

• Pressure and leak tests before shipment

• Material certificates (EN10204 3.1) provided

• Surface finish and seat integrity verified

4.3 Industry Application Compliance

• Suitable for food, beverage, dairy, pharmaceutical, cosmetic, and biotechnology production

• Compatible with CIP and SIP cleaning protocols

5. Technical Specifications

6. Installation Guidelines

6.1 Pre-Installation Checklist

• Confirm valve size, material, and seat type

• Ensure pipeline is depressurized and clean

• Verify clamp and gasket compatibility

• Check actuator requirements (manual/pneumatic/electric)

6.2 Installation Procedure

1. Position the valve between two tri-clamp ends

2. Place sanitary gaskets between valve ends and pipeline

3. Tighten clamps evenly to prevent leakage

4. Verify alignment with flow direction

5. Connect actuators per manufacturer instructions

6.3 Environmental Considerations

• Store in a clean, dry, temperature-controlled area before installation

• Avoid stacking heavy objects on top of packaged valves

• Protect polished surfaces from scratches

7. Applications

7.1 Food and Beverage

• Milk, juice, beer, and beverage production

• Sauces, syrups, and liquid ingredients

• CIP and SIP loops for hygienic cleaning

7.2 Pharmaceutical

• Sterile water distribution pipelines

• Liquid medicine and supplement production

• High-purity fluid transfer in bioreactors

7.3 Cosmetic and Personal Care

• Creams, lotions, and gels pipelines

• Essential oil and liquid soap production

• Nutraceuticals and high-purity cosmetic production

7.4 Biotechnology

• Fermentation and cell culture lines

• High-purity water pipelines

• Laboratory fluid transfer systems

8. Maintenance and Troubleshooting

8.1 Routine Maintenance

• Inspect clamps and gaskets weekly

• Lubricate manual stems as needed

• Clean seats and balls during CIP/SIP cycles

8.2 Preventive Maintenance

• Replace gaskets and seats periodically

• Avoid exceeding pressure and temperature limits

• Ensure proper alignment during reassembly

8.3 Common Issues and Solutions

9. Product Advantages

• Hygienic and safe: Polished surfaces, minimal dead zones

• Efficient flow: Full-bore design reduces pressure drop

• Durable materials: Forged stainless steel for long service life

• Flexible operation: Manual, pneumatic, or electric actuators

• Quick maintenance: Tri-clamp design allows fast disassembly

• Compliant with standards: CE, ISO9001, FDA, 3A

10. Conclusion

The sanitary clamp type ball valve is a high-performance, hygienic valve suitable for a wide range of sanitary processing applications. Its tri-clamp connection ensures fast maintenance, while full-bore and polished design guarantees smooth, contamination-free flow. With robust stainless steel construction, versatile operation options, and compliance with international standards, this valve is ideal for food, beverage, dairy, pharmaceutical, cosmetic, and biotechnology industries. Proper installation, preventive maintenance, and adherence to cleaning protocols ensure long-term reliability, operational efficiency, and safety in high-purity production systems.